Thermit Welding

Date: 2004-11-07
Owner: Gallery Administrator
Size: 17 items
DSCN1056.jpg

Hot Action 1: Preparation are underway for welding one of the track joints. Surareddipalem, 21-8-2004. By Pavan Kumar.

DSCN1057.jpg

Hot Action 2: Holder containing mixture of Magnesium and Iron being positioned over the track joint. Surareddipalem, 21-8-2004. By Pavan Kumar.

DSCN1058.jpg

Hot Action 3: Here goes the flame, mixture getting fired. Surareddipalem, 21-8-2004. By Pavan Kumar.

DSCN1059.jpg

Hot Action 4: Molten iron flowing into the casing below. Surareddipalem, 21-8-2004. By Pavan Kumar.

DSCN1060.jpg

Hot Action 5: Molten iron lighthing up with its heat, temperature may be around 3000c. Surareddipalem, 21-8-2004. By Pavan Kumar.

DSCN1061.jpg

Hot Action 6: This is what it becomes after some thing and extra iron is removed. Surareddipalem, 21-8-2004. By Pavan Kumar.

Picture 104

portion of the rails to be welded.

Picture 109

the portion to be welded being cleaned with kerosene & wire brush.

Picture 114

pre fabricated mould fitted onto the rails in a mould shoe.

Picture 120

the assembly being prepared.

Picture 106

special type of powder prepared under the supervision of RDSO called "Luting sand"

Picture 121

Using the gases either LPG & Oxygen or Petrol-Air mix at specified pressure.

Picture 122

closing pin is placed at the bottom of crucible for plugging the pouring gate.

Picture 123

Asbestos powder is placed to avoid direct contact between superheated thermit steel & closing pin.

Picture 125

Asbestos powder is further covered with slag powder to avoid displacement due to turbulence during thermit reaction.